Working Principle: How A Caliper Works

In terms of measuring the distance of the internal-external dimension and diameter of an object, it is a lot harder to do with a conventional measure like ruler. However, it’s a lot easier with a caliper. There’s a lot to be said for a caliper, but how it actually works? How does it serve to measure that?

To understand the working of the calipers, it is necessary to recognize the body parts. In this case, the part that contributes how the measurement is taken is the key. That is to say, how the reading is displayed is the point we can observe to study it.

As classified in the previous post, there are two main categories of calipers:

  1. Indirect reading calipers (inside, outside, divider, and odd leg calipers),
  2. Direct reading calipers (vernier, dial, and digital calipers).

Each of them has different style of working principle that will be exposed. Also, they have different reading type which is the sign of different working principle.

How Calipers Work?

Let’s have a look at the working of calipers that belong to different categories:

Indirect Reading Calipers:

1. Inside Caliper

While measuring with an inside caliper, you need to first close the legs of the caliper so that it can fit inside the object easily. Once the legs of the caliper have reached the inside of the object, you open them according to the required measurement. Once you have adjusted the legs properly, you can tighten the caliper and you can remove it from the internal diameter of the object. When the caliper is removed, it is ready to measure with a separate scale.

Here we conclude that the inside caliper basically works manually. It’s truly human work. There is no mechanism which runs automatically.

2. Outside Caliper

The outside caliper works exactly like an inside caliper but the outer of the object is measured. Hence, you adjust the legs according to the widest part of the object and then tighten it. Once you have adjusted the legs properly, you can take the measurement when the outside caliper is removed from the widest part.

Similarly, there is no set of tools that are designed to work in such a way to ease human work. Outside caliper is totally a manual tool.

3. Divider Caliper

This is another conventional caliper which works manually. The divider caliper is just like a compass. The legs of the calipers have sharpened edges, you put the edges of the divider caliper on the points whose distance needs to be measured. You can use a separate scale to measure the distance between the two points.

4. Odd Leg Caliper

The odd leg caliper works the same way as a compass. The bent leg is set on a fixed place while the other leg is used to scribe a line. It’s the same with the three caliper types above.

Direct Reading Calipers:

1. Vernier Caliper
vernier scale
Vernier Scale

To find the readings of the object with a vernier caliper, the zero error has to be checked first by closing the jaws. If the reading is zero then there is no error. Adjust the jaws on the object and then with the help of the lock screw, tighten the jaws and take the readings.

The measurement result is gained through the mechanism of the vernier scale. In other words, a vernier caliper works based on the vernier scale. How the reading is taken from the movement of every mark that aligns up to the opposite marks. This is a great idea, cheap, reliable, accurate. But you need to have a good sight.

2. Dial Caliper

Dial calipers work differently. They have a rack and pinion system for showing the reading result. We can learn how a dial caliper works by learning the working mechanism of the dial gauge. They are actually the same. However, there is a little modification in order to the dial fit with the caliper.

A dial caliper is easier to read than the vernier caliper. There will be two scales. The second scale is the dial gauge.

3. Digital Caliper
Caliper
Digital Caliper

The digital calipers have capacitance sensors. The sensors have the ability to detect electric charge. There are rectangular plates underneath the scale of the digital caliper on top of a copper plate. When the plates align or misalign with the movement of the scale, the electrical charge shows the reading on the LCD when a signal is sent to the chip inside the caliper.

A digital caliper has a digital display which is the quickest one to provide the reading. The better the digital caliper, the faster the LCD in displaying the measurement result.

In case high accuracy is on demand, we recommend using the direct reading caliper especially the digital caliper, which is easier, faster, and more accurate. It’s enforced with electronic devices embedded in the system so that is fully incredible to rely on.

Overall

How a caliper works is different from each other. The vernier calipers work by sliding and using a vernier scale to provide the reading. The dial calipers work through its rack and pinion system. They move the dial and show the reading. The last one is the digital caliper which works by the electronic system embedded inside the caliper that engineers the electrical charge into numbers.

From the three direct calipers above, we know that vernier caliper is the easiest one to understand while the rest of the calipers have the system works behind the scene.